If you own a business that requires the filling of drums, totes, and other large containers, you know that the success of your company is heavily dependent on the quality and features of your drum filling machine . If you are in the market for new water filling machines , here are some things to look for when doing your research.

What Should Come Standard?

First of all, find a manufacturer that produces drum filling machines that come with many of the features you are looking for standard:

-- Swivel arms: Being able to fill barrels with your product effectively is the name of the game. The swivel arms of your machine should come with a wide variety of functions that will suit just about any application you may need them for. Such features include: nozzle height adjustment capabilities, nozzle park/unpark options, nozzle dive, and many others.

-- Scale: One of the best quality assurance tools is the scale that measures the amount of product being loaded per unit. Look for one that is made from easy-care stainless steel with a digital readout and that is easily integrated with all of the other essential operating controls.

-- Ease of Load/Unload: An easy system for getting the barrels on and off the loading platform should also come standard. The best one features an operator actuated powered roller conveyor for maximum control and efficiency and fewer problems.

What Else Should I Look For?

Look for a manufacturer that can customize your machine with added systems that are a step beyond what comes standard. All products should come with a 30-day performance guarantee as well as a limited warranty for parts and service.

source:blog dr-machine 

 Have you wondered exactly how that soda gets into the bottle by filling machines ? Or how about other things such as liquid substances such as water, sauces, salsas, soaps, shampoos, cosmetics, creams, medicine and cleaning products? You get the picture. When you break it down it translates into a story of engineering ingenuity to make life easier and more convenient.

Until the 1800s, craftsmen would create a piece or a part of a product individually and then assemble everything at the same time. Eli Whitney invented the American system of manufacturing by using the division of labor and engineering to set up a linear assembly process or assembly line so workers assemble one part to another part and pass it on to the next worker who would add on another part until by the end, the finished product is packaged. This process created a lower cost for filling machines manufacturer . On December 1, 1913, Henry Ford installed the world's first moving assembly line, an innovation of mass production.

When manufacturers first implemented the assembly line, they enjoyed dramatic gains in productivity passing lower costs down to the consumer. The assembly line was a perfect place for unskilled workers thereby allowing for lower labor costs. However, there was an increased need for managers and supervisors to handle the laborers. In addition to this, engineering to design operational sequencing for the production was critical. Even the simplest tasks were critical to its overall success and the straightforward assembly line became a highly complex process. So as the assembly line simplified the manufacturing process, the actual mechanical process became more complicated and needed pre-planning through engineering applications for a mass-produced final product.

Breaking down the process, there are the vessels for containing liquid filling machine , the equipment to move the containers down an assembly line for accurate filling, capping, sealing, packaging and shipping. The process is all based on engineering machines, systems and software. Filling containers with various ingredients is a complete manufacturing process from beginning to end with a final product that is as simple as popping a cap or a lid to a large barrel.

Next time you pop a top or open bottle filling machines of liquid dish soap, thing about how the ingredient made its way into the container. It has been an interesting science and history of manufacturing and engineering ingenuity dating back centuries, even to ancient times. Man's need to streamline a process to something that is simple, convenient and usable is our own history and evolution.

source:blog dr-machine 

At first glance, water filling machines application involving the transportation of a liquid product into a solid vessel may seem simple. However what few people realise is the high accuracy and feed rates required for such high-precision and high-speed applications. The complex requirements of transporting the vessels, usually in the form of bottles, inserting the filling nozzle and controlling the flow rate of the liquid product, requires a highly capable function controller to handle the speed of the process. Finding the right automation solution to meet these requirements is a challenge for most engineers that CBI solves by providing a Mitsubishi solution that is simple and cost effective.Advanced control using electronic cammingEnsuring that the control of the filling nozzle is synchronised with the rotational conveyor and flow controller is the challenge for most bottle filling machine . applications.

The controller has to ensure that the liquid is fed accurately into the bottle filling machine. opening. The flow rate and the nozzle height also have to be precisely controlled so as to eliminate the risk of frothing and overflow of the liquid. By using Mitsubishi Electric’s motion controller CPU (based on the Q series automation platform), cam profile can be controlled intelligently with a software camming system that replaces hardware-based methods. The system is very flexible; when the bottle filling machines . type has to be changed, the cam profile software can be simply exchanged eliminating the need for a system overhaul.Linking high-speed networksIn addition to the motion controller, the actual transfer and conveyor aspect of the application can be controlled using Mitsubishi Electric’s intelligent and energy saving inverters FR-A700 via the open device level network CC-Link, centralised on the Q series controller.

The fast rate bottle feed into the machine can be controlled by the Q series together with CC-Link network offering high-speed transmission of 10?Mbps with program execution in milliseconds. The Q series also enable connectivity to higher level systems via its Ethernet option module allowing real-time production data to be fed into ERP and MES systems. This continuous monitoring allows factory managers to report on actual bottling performance in real time without having to rely on statistical data. The high-speed servo drives are controlled directly by the motion controller on the Q series platform via high-speed SSCNET III, fibre-optic network. The network achieves speeds of up to 50?Mbps ensuring high speed and high accuracy. The cam profiles can be easily switched using the GOT1000 human machine interface touch screen, providing a user friendly interface to the bottle filling machine .

 

source:blog dr-machine

One of the biggest problems with diving or any other water sport such as kayaking or surfing is maintaining body temperature in cold water. Without some form of water compatible insulation most ocean or lake water will quickly take body heat right out of you. The traditional neoprene diving wetsuits has served this purpose very well for many years and still works effectively in many harsh water environments.

diving wetsuits are normally made out of thick neoprene rubber. They generally range in thickness from 3 mm to 9.5 mm so you can get an idea just how thick they are. As the name implies, these suits are not waterproof and as a result, your skin will be in contact with the water all the time. The suits work by trapping a relatively thin layer of water against your skin, which is heated by your body. The idea is keep this layer of water constant and not to flush it with new water. This requires that the diving wetsuits fit very tightly against your body with no air pockets and gaps. If there are gaps or the diving wetsuits just plan doesn't fit you the motion of your body in the water will end up pushing the heated water close to your skin out and introducing cold water in its place which of course defeats the purpose of maintaining body warmth. A properly fit diving wetsuits is actually fairly uncomfortable and difficult to breathe in because of this tight fit. But as long as you maintain this tight fit the thickness of the neoprene acts asinsulation to keep you and the layer of water against your skin warm. Thicker diving wetsuits are for use in colder waters. For example, 9.5 mm thick suits are for use in water that is 35 to 65 degrees Fahrenheit and 3 mm thick for waters 70 to 85 degrees in temperature. Another disadvantage with the traditional diving wetsuits is once you get out of the water you will continue to get colder because the water in the diving wetsuits will start to evaporate and pull your body heat out with it. The way to get warm after a dive in a diving wetsuits requires that you take the suit off, towel off and get some warm cloths on.

To help combat some of these problems drysuits were developed. As the name implies these dive suits are waterproof and designed to keep ocean and lake water out of the suit. This does not mean that you won't start sweating in them if you overheat but keeping the ocean water out does allow for greater flexibility as far asinsulation and temperature control are concerned. Most drysuits are relatively thin compared to diving wetsuits and usually rely upon undergarments to provideinsulation unlike diving wetsuits that only get their insulation from the neoprene suit itself. One of the more popular materials used to make drysuits is called trilaminate. This is made up of 3 layers of material; a thin layer of waterproof nylon on the inside and outside with a thin layer of rubber in the middle. Of course the technology that makes drysuits possible requires that all the seals and zippers be completely watertight so a drysuit will fit tight at the wrists and neck, for example, but in general drysuits are more comfortable compared to diving wetsuits.

For snorkeling in warm waters, a dive suit is normally not essential, but you may be more comfortable wearing a Lycra dive skin. A dive skin is a very thin, form fitting suit that provides protection from the sun,

 stinging sea creatures (which are rare in most places), and minor scrapes.

Dive skins are stylish and ideal for tropical diving. They are available in an incredible array of colors. Unlike a diving wetsuits, however, dive skins provide no buoyancy.

In cooler waters, or if you plan to spend lots of time in warm water, you may prefer to use a very thin diving wetsuits. Wet suits are made from a synthetic rubber known as foam neoprene. There are thousands of tiny nitrogen bubbles in this material which provide insulation and give the suit a great deal of buoyancy. If you wear a diving wetsuits and you only plan to snorkel, without diving underwater, you'll find the diving wetsuits makes loading effortless.

Thin tropical wet suits are usually no more than two or 3 mm thick. You can purchase shorty suits, with short sleeves and legs, or one piece full coverage suits that protect your entire body. These suits are ideal for skin diving and scuba diving in tropical waters, above 75°F. They are thin and flexible, yet provide reasonable insulation.

For waters between 68 and 75°F, most people will be comfortable with a 3/16 inch diving wetsuits. The suit should include both jacket and pants; a hood may not be necessary. For colder waters, below 68°F, a thick diving wetsuits is normally worn. The rubber used to make these suits is usually about 6 to 7 mm thick. There are numerous different styles of suits, but the most popular ones usually consist of a farmer John set of bib overalls, and a separate jacket with an attached hood. These suits have tremendous buoyancy.

Keep in mind that each person varies in how much insulation they need to be comfortable in the water. Smaller, thinner divers usually need to wear a thicker diving wetsuits with more coverage than larger, heavier divers. No matter what type of suit your dive partner wears, you need to wear a suit that provides enough insulation for your personal needs.

The diving wetsuits is a device that has evolved in design and efficiency for many years. What was once just a solid piece of black rubber is now expertly crafted from exact and delicate materials that provide much more in terms of functionality. Traditional diving wetsuits were heavy, cumbersome and awkward to put on, and were offered very little maneuverability and range of motion for the user. On the other hand, modern diving wetsuits are versatile and lightweight, and are incredibly flexible to use.

Due to the advancements in technologies and production techniques, the surfing diving wetsuits has advanced in design to a point where they are able to be used in incredibly cold water zones, whereby one would normally not be able to dive for long. Modern diving wetsuits are made with neoprene foam, which is a flexible and breathable material that is very good at trapping body heat. Neoprene is also able to be colored easily, leading a diving wetsuits that come in a variety of different colors and styles.

Other specific advancements in diving wetsuits production technologies include blind stitching and seam gluing, which have lead to a far more aesthetically pleasing diving wetsuits than in earlier times. However, one of the most amazing improvements to the diving wetsuits has been in the research and development of built in heating panels, to help raise user comfort even in the coldest of water temperatures. This gives divers two huge bonuses - being able to dive in places where they normally couldn't, as well as allowing them dive for greater periods for time before they need to get out of the water and warm themselves up.

There have been three areas where heat panel technologies have been able to express themselves within diving wetsuits. These include

(1) solar panel heating

(2) gel lubricant heating

(3) battery powered heating

Solar panels are efficient at drawing solar power from the sun and converting it into heat energy to be dispersed throughout a diving wetsuits. Gel heating works via a chemically exothermic reaction that produces heat energy. Finally, battery powered heating products are able to be charged electronically whilst on land, to provide constant heat energy whilst under water.

Modern diving wetsuits are often very advanced pieces of technology, and continued improvements in research and production techniques will allow even more advancements in the functionality of future diving wetsuits. At the end of the day, the main goal is to allow divers to go to even deeper and colder waters, whilst allowing them the coveted ability to be able to dive for longer periods of time without risk of injuries such as hypothermia.

A common myth about diving wetsuits is that they allow a small amount of water between the suit and the body which the body heats. This is wrong!

This small film of water between diving wetsuits and body is a waste of body heat. Whenever cold water enters this area, by movement letting in water at the ends of the diving wetsuits, the body has to heat up more water.

A diving wetsuits works by keeping the cold out; insulating the body from the cold water. That is why a suit with seven millimetres of neoprene is warmer than a three millimetre suit. It takes the cold of the water that much longer to get to the warm body inside.

diving wetsuits Fitting

The best diving wetsuits hugs the body like a second skin and should be tight around the wrists and ankles to prevent water entering. It should be thick enough for the relevant diving conditions.

A common thickness for diving in Australia is five millimetres. For warmer climates, three millimetres can suffice while in colder areas diving wetsuits can be up to ten millimetres thick. When diving in extremely cold conditions, like the freshwater caves of South Australia, two thick diving wetsuits are sometimes worn.

A diving wetsuits Out Of The Water

Another misconception with diving wetsuits is that they keep the body warm out of the water. This is only true when the diving wetsuits is dry.

When the wind blows on a wet diving wetsuits the water evaporates. For water to change from its solid form to vapour it requires energy. This energy comes from the body and is called “the latent heat of evaporation.” This results in the diver feeling cold as body heat is used to evaporate the water out of the diving wetsuits.

This is the same principle as the old waterbags: those canvas bags holding water used on the front of cars and trucks. When the wind blows on the bag, from the movement of the vehicle, the water on the outside of the bag evaporates using the heat from the water inside the bag, leaving the water cool.

This also explains why a wet diving wetsuits is always freezing to put on. The evaporation of the water has taken all the heat from the suit leaving it frigid.

Between dives, if there is a cold wind blowing, the diving wetsuits should be taken off. This will reduce the amount of heat lost from the body.

Another strategy is a wind breaking jacket over the diving wetsuits to cut the wind. This will do away with that demoralizing ritual of pulling on a cold, wet diving wetsuits.

Heat Loss From The Head

The majority of heat lost from the body is from the head. The blood vessels are close to the surface and the blood loses its heat quickly. This blood has to be then heated by the body core, losing more heat. Because of this it is surprising how the addition of a hood made of diving wetsuits neoprene can provide that little bit extra warmth.

When buying a diving wetsuits these points should be considered. A good diving wetsuits that keeps a diver warm goes a long way to making scuba diving more enjoyable. And this is what scuba diving is all about.

Before we begin today…. My first run on my Achilles went good, and then the rest of the day it was very angry. So if you see me walking around in “das boot” we are immobilizing it, getting ART and an MRI, just to be sure it isn’t torn. I did tear this Achilles in 2006, so we are being extra cautious. I can still swim and bike, and we will make any major decisions in the next few weeks. No worries, it will work out! I don’t force through injuries, I control what I can control and keep moving forward!

 What do I do best when I am handed lemons? I make lemonade. Strawberry lemonade!

 Also: I was asked to do the race announcing at A Tri In the Buff this July! I can’t wait! I had such a good time doing it at Keuka and apparently I did a good enough job, they’ve asked me to do it again! I enjoyed it so much that we’ve added it to “things I can do” ! Click here for details! Later on this summer Curt and I are hoping to co-announce an event….. The Curt and Mary show? We shall see!!!!!

I love this sport. I am so grateful that not only has my family essentially been created here, but I have truly been able to live my passion.

Thanks for the questions! Keep them coming! Today’s topic: diving wetsuits!

 Many of the most asked questions surrounding triathlon involve diving wetsuits. Throughout my career I have been fortunate to have tried on hundreds… literally hundreds ofdiving wetsuits. Long sleeved, sleeveless, thick, thinner, speed suits, all of them. All brands, all styles two piece, one piece, zip from the top and zip from the bottom.

 You will find that purebred swimmers don’t like diving wetsuits. Consider me one of them. I am a collegiate swimmer from the 90’s when we wore paper suits, which when you were a distance swimmer literally disintegrated as you finished your event. I did not wear a wetsuit for my first two triathlon seasons, I hated them.

 Yet as I slowly left the swimming world and became a triathlete my mind evolved and so did my body. My legs became more muscular than my shoulders (although I still have the swimmer build!!!) I am also swimming a fraction of the yards I swam in college.

 I can swim sub one hour in an Ironman on 6K a week. I currently put in just about 12K per week, which is a far cry from the 12K I used to swim. That’s for all you pure bred runners who think a 40 minute 10K is slow!!! HA HA!

 Diving wetsuits differ somewhat in thickness but they do offer flotation properties, which is extremely helpful for those who are not comfortable in the water. Diving wetsuits vary greatly in prices as well. If you are on the Train-This Team or another X Terra sponsored triathlon team you have been enjoying giant discounts on some really well made suits.

 Prices typically range from $150-800. It all depends on what you want and how much you are willing to spend. In my opinion there is not a lot of difference between the lowest and highest end suits these days. Years ago… absolutely.

 Would you recommend a sleeveless or long sleeved wetsuit?

 In my opinion this is 6 of one and half a dozen of the other. I prefer a sleeveless wetsuit. I have both. I find that even a properly fitting long sleeve wetsuit weighs down my shoulders. Now there are people who will swear that long sleeved is faster than short sleeved. But think of this: if I swim with the feeling that my shoulders are being weighed down I won’t swim to the best of my ability. If I swim with full range of motion for my shoulders… I will swim better. So it again goes back to what you are comfortable with. The time difference to me is too small to matter, if there even is one.

 What about chaffing?

 For some reason I have never chaffed, through all of the diving wetsuits and distances I have competed in, that’s a miracle. I don’t know why that is. In the old days people used Pam non stick cooking spray as lubricant (not the garlic kind). Nowadays products like Body Glide can help reduce the friction and help that suit come off. Typical areas of chaffing are on the back of the neck and the shoulders of sleeveless suits.

 I always get stuck on the ankle of my suit, what can I do to alleviate that?

 I like to cut 3-4 inches off the legs of my suit. I know…. Taking a pair of scissors to a $400 wetsuit is like taking scissors to a wedding dress (if you live in my world!). What that does is widen the hole that you need to pull your suit through, so as you slide it off you won’t get stuck!

 I always feel like my wetsuit is crushing my chest.

 I was up in Lake Placid pre race and I was standing on the beach in my Blue Seventy Double Helix Suit. A rep from Blue Seventy approached me from behind, without warning, reached around me and about picked me up from my crotch!

 “Sorry!” he said, “But your suit is not all the way on!”

 When you put on your suit, get into the water, get some water inside of it and make sure the crotch is at your crotch. Most likely if you are feeling like it’s too tight in the chest; it isn’t pulled up all the way. Get the suit on, get in the water, get water in it, and get it to where it needs to be.

 I can never find my strap!

 I tuck my strap into the back of my goggles if it is a suit that zips up to the neck. My Blue Seventy zips from the neck down so I just let that strap hang. It will be there!

 When is the best time to take my suit off?

 I would recommend beginning to peel your suit off as you exit the water. Keep it on until you get to your bike, push it down to your calves and then pull out your legs. With your newly widened leg holes your feet won’t get stuck!

 I sometimes get stuck putting my suit on!

 A little trick I have seen many folks doing is placing a plastic shopping bag over their feet and then sliding on the suit. (remove plastic bag when finished of course!) That helps your feet slide through without getting stuck!

What are your personal favorites?

My personal favorite diving wetsuits have been: NineTeen, Blue Seventy, Ironman (not around anymore), and this season I am alternating between an Xterra Vortex sleeveless (i won it at Pumpkinman for fastest swim!), a Blue Seventy Double Helix long sleeve, and a Blue Seventy Point Zero Three speed suit. The speedsuit did Ironman Cozumel without me and even got peed in.

Diving wetsuits provide divers with warmth as water between the diver and the suit is warmed, while drysuits are able to keep divers dry providing they fit well.

Unless one is fortunate to live in a location which offers year-round warm weather, such as the Canary Islands or the Caribbean, it is worth considering buying a wetsuit to wear whilst involved in water-sports activities. When in water, heat is conducted away from the body at a far quicker rate than when a person is on land. This is why the body becomes cold if it is in water for a prolonged duration of time which is colder than normal body temperature.

What is a Wetsuit?

A wetsuit is a skintight suit which is normally made from neoprene and will usually come in a range of thickness. Diving wetsuits are aptly named because whilst wearing them one gets wet upon entering water, although the water between the wetsuit and the body becomes heated up through body heat, which in turn enables a person to stay in the water for a far longer period than if without a wetsuit. The thicker the material used in the wetsuit and the greater the amount of the body that it covers, the warmer the individual becomes. In The Scuba Diving Handbook, Bantin (2007) identifies that during warmer times of the year some people opt for a 'shortie' type of wetsuit which is around three millimetres thick and does not cover the arms or legs while in cooler weather it is best to wear either a five or seven millimetre suit.

Diving wetsuits are often available in surf shops and some sport centres and as anyone who regularly participates in water-sports will know, they can make a huge difference to the length of time one is able to enjoy surfing, windsurfing or diving. Although diving wetsuits are not cheap to get hold of, it is worth shopping around and online as well as waiting for sports sales to come out.

Semi-Drysuits and Drysuits

A semi-drysuit will often keep an individual warmer than wearing a wetsuit and this is primarily due to the fact that this type of suit allows less water in through the seals. Semi-drysuits may have thicker neoprene in areas which do not require flexibility and less in areas such as the elbows and knees. Although some water does get into semi-drysuits the suit consists of skin seals at various location including at the wrist, ankle and collar. These seals are used to as a means of preventing water from being flushed in and out of the suit.

In contrast to Diving wetsuits and semi-drysuits, a drysuit is made of a combination of neoprene and butyl rubber making it possible to remain dry. However, in order for a drysuit to work properly it must fit well and be very hard-wearing as if it gets punctured it will obviously no longer be effective. Drysuits are more likely to be worn in colder climates and during the winter months.

As highlighted above, there are thee main types of suits used by divers and in other water-sports such as sailing and kayaking: Diving wetsuits, semi-drysuits and drysuits. Each of these suits offers the opportunity to be able to stay warmer in the water enabling one to spend more time enjoying water-sports all year round.

While no “final” decision has been revealed, the indications “inside the Beltway” are that the Navy’s long-gestating DDG 1000 Zumwalt-class destroyer program will end with only two ships. Indeed, there are also rumors that even those two ships will not be constructed.